How we install our Concrete Coating & Concrete Repair systems!
Our Epoxy Flooring Installation Process
We install either epoxy, polyaspartic, & polurea coatings depending on what you choose. Most have the same epoxy installation process as below. They are completed in 1-2 days in most jobs.
Epoxy flooring is a durable, long-lasting solution that will protect your floors and look great for years. Our installation process is a meticulous, multi-step system designed to ensure the highest quality results. Here’s a breakdown of what you can expect when we install your new epoxy floor.
Step 1: Moisture Testing
Before any work begins, we conduct a moisture test. This is a crucial step to ensure the epoxy will bond correctly to your concrete. High levels of moisture can prevent the coating from adhering properly, leading to bubbling, delamination, and an overall failed installation. By checking for moisture beforehand, we can identify and address any potential issues. If there is a moisture problem a 2-part MVB – Moisture Vapor Barrier coating will be offered to protect your investment of your flooring. We can’t guarantee a warranty should you choose to not install a MVB when moisture levels are higher than what our manufacturer recommends.
Step 2: Grinding the Floors
Proper preparation is the most important part of the entire process. We use professional-grade grinders with diamond tooling to grind the concrete surface. This achieves two key things: it removes any existing coatings, sealants, or contaminants and it creates a rough surface profile, or “tooth,” that allows the epoxy to mechanically bond with the concrete. This step is essential for a strong, long-lasting adhesion.
Step 3: Crack Filling
After grinding, we inspect the floor for any cracks or imperfections. We fill these with a high-strength epoxy or polyaspartic filler. This not only makes the floor look seamless and uniform but also prevents the cracks from expanding and causing damage to the new coating over time.
Step 4: Applying the Basecoat
With the floor prepped, we apply the epoxy basecoat. This is the first layer of the new system and is the foundation for the rest of the floor. It completely covers the concrete, creating a smooth, non-porous surface. If you’ve chosen a flake system, this is also the step where we broadcast the decorative flakes evenly across the wet basecoat.
Step 5: Applying the Flakes
This step is all about aesthetics. If you’ve opted for a flake floor, we generously broadcast the decorative vinyl flakes onto the wet basecoat. We apply them until the floor is completely covered, often referred to as “full flake” or “full broadcast.” Once the basecoat cures, we scrape and vacuum up any loose flakes to create a smooth surface for the topcoat.
Step 6: Applying the Polyaspartic Topcoat
The final step is the application of the polyaspartic topcoat. This clear, durable layer seals in the flakes and provides the floor with its strength and protective qualities. Polyaspartic is an excellent choice for a topcoat because it is highly resistant to abrasions, chemicals, and UV rays, which means your floor won’t yellow or fade over time. The topcoat is what gives the floor its gloss and protective shield, ensuring it can withstand heavy use.
Looking for some after install instructions! You can find them here!